Advanced Recycling Solution for Eco-Conscious Pet Bottle Care

Customization: Available
After-sales Service: 18 Months
Warranty: 12 Months

Product Description

Technical Specifications
Model NO.
QX500 QX1000 QX2000 QX3000 QX5000
Material Processed
Film
Plastic Type
PE PP PS
Automation
Automation
Certification
ISO9001:2008, CE
Output Capacity
150-1000kg/H
Motor Brand
Siemens, Weg
Material
Stainless Steel SUS304
Electric Components
ABB, Ls, Omron
HS Code
84778000
Product Introduction

The waste hard plastic recycling and washing line can treat various kinds of hard plastic material, such as PE or PP bottles, IBC tanks, pipes, lumps, flakes, jugs, blocks, die head material, etc. The whole production line includes shredder, crusher, friction washer, floating tank, centrifugal dryer, etc, which have capacity from 300 to 5000 kg/hr. This hard plastic washing line ensures a precise and efficient decontamination of waste plastics with both cold and hot washing systems, adopting the most efficient recycling technologies. The final products after washing can reach very high quality, suitable for reuse or blending with other materials.

Recycling Solution
Recycling Solution
Recycling Solution
Technical Parameters
Model Capacity (kg/hr) Power installed (Kw) Water consumption (ton/hr) Manpower
HQX5005001600.53
HQX100010002201.23
HQX2000200035034
HQX3000300041044
HQX5000500050056
Tech Features & Advantages
  • The whole production line features automatic control, a compact process, and high production efficiency.
  • Efficiently separates mud, sand, and other impurities from plastics and bags.
  • Includes pre-treatment systems like pre-washers and label processing to improve end-product quality.
  • High-capacity dewatering machines available up to 5000kg/hr.
  • Floating tank design ensures material cleanliness and easy discharge of waste via pneumatic valves.
  • Low energy consumption, easy maintenance, and long service life.
Main Machine Components
Belt Conveyor
Belt Conveyor

Available in light and heavy-duty types. Features a gearbox motor and sidewalls to prevent material loss. Optional metal detector installation is available.

Shredder

Ideal for large materials like plastic drums, tanks, and lumps. Shredding provides preliminary grinding before the material moves to the crusher for fine processing (<12mm).

Shredder
Crusher
Crusher

Crushes material into smaller sizes while using water to clean and cool the blades simultaneously. Enhances the final washing result.

Frication Washer

High-speed water washing effectively removes contaminations, dirt, and grease. Prepares material for deep cleaning in the floating tank.

Frication Washer
Floating Tank
Floating Tank

Separates sediment and metals. Features variable speed control and magnetic valves for timely waste discharge. Made from high-quality stainless steel.

Centrifugal Dryer

Horizontal centrifugal design for drying plastic flakes with high performance and low energy. Features a self-washing grid mesh.

Centrifugal Dryer
Hot Air Pipeline
Hot Air Pipeline Heating

Stainless steel pipeline system using hot air to further decrease moisture levels in the processed material.

Process Flow Diagram
Final Product Quality
Frequently Asked Questions (FAQ)
Q1: What types of plastic materials can this recycling line process? The system is designed for hard plastics including PE/PP bottles, IBC tanks, pipes, lumps, flakes, baskets, and household plastic containers.
Q2: What is the maximum production capacity available? We offer various models with capacities ranging from 150kg/h up to 5000kg/h depending on the specific model and material requirements.
Q3: How does the system ensure the cleanliness of the recycled plastic? Cleanliness is achieved through a multi-stage process involving high-speed friction washing, floating tanks for impurity separation, and cold/hot washing systems.
Q4: Is the operation of the production line fully automated? Yes, the entire production line features automatic control via a Siemens PLC system or manual button control, ensuring high efficiency and low manpower requirements.
Q5: What is the final moisture content after processing? By combining a high-performance centrifugal dryer with a hot air pipeline heating system, the moisture content is significantly reduced to prepare the material for reprocessing.
Q6: Are the electrical components customizable? Yes, we use high-quality brands like Siemens, ABB, and Omron, and we can customize electrical components according to specific client requirements.

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